Transforming Planning & Supply Chain Performance at Pladis

Case Study

Transforming Planning & Supply Chain Performance at Pladis

A confectionery manufacturing and distribution transformation story covering demand planning, S&OP discipline, forecast accuracy, service levels, inventory, lead time and cross-functional execution.

Executive Summary

Improving supply chain performance in a confectionery manufacturing and distribution environment.

Pladis required stronger planning discipline, better coordination across functions, improved forecast accuracy, higher order fulfilment and shorter delivery lead times. The transformation focused on practical S&OP, inventory control, customer service, production alignment and measurable KPI improvements.

The work connected commercial demand, supply planning, manufacturing realities and customer service into one operating rhythm.
Business Challenge

A manufacturing supply chain needed better planning, faster response and stronger service levels.

Operating Pressure

  • Forecast accuracy required significant improvement.
  • Order fulfilment needed stronger execution control.
  • Delivery lead times affected service responsiveness.
  • Inventory carrying period required reduction.
  • Customs lead time created supply uncertainty.

Transformation Focus

  • Improve forecast accuracy and S&OP discipline.
  • Increase order fulfilment reliability.
  • Reduce delivery lead time and inventory pressure.
  • Improve customs clearance performance.
  • Align planning, sales, operations and logistics.
Transformation Roadmap

A structured planning and performance improvement journey.

01

Baseline

Measured current planning and service gaps.

02

Align

Strengthened cross-functional planning rhythm.

03

Forecast

Improved demand planning discipline.

04

Serve

Focused on fulfilment and delivery performance.

05

Optimize

Reduced inventory carrying pressure.

06

Control

Tracked KPIs and sustained improvement.

Business Impact

Measured improvements across planning, service, lead time and inventory.

57→78%Forecast accuracy improvement
66→90%Order fulfilment improvement
50%↓Delivery lead time reduction
40%↓Inventory carrying period reduction
65%↓Customs lead time reduction
S&OPCross-functional planning discipline
Leadership Lessons

What the transformation demonstrated.

S&OP Must Be Practical

Planning improves when commercial, manufacturing and supply teams use one common operating rhythm.

Forecast Accuracy Is a Business KPI

Forecasting affects inventory, production, customer service and cash flow.

Service Level Requires End-to-End Ownership

Order fulfilment improves when every function understands its role in customer delivery.

Inventory Reduction Needs Discipline

Sustainable inventory improvement comes from better planning, not one-time stock cuts.

Need stronger planning and supply chain performance?

This case study demonstrates how S&OP, forecasting discipline and cross-functional execution can improve service, lead time and working capital.